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How to Prevent Porsche Bore Scoring

How to Prevent Porsche Bore Scoring

Porsche cylinder bore scoping for cylinder bore scoring

Car engines contain a large number of components made from aluminum. In your modern watercooled Porsche engine, this includes the pistons and cylinders. Aluminum is lightweight and versatile, but it has its limitations. For decades, Porsche used a durable Nikasil plating for the wear surface of the aluminum cylinders that is not susceptible to cylinder bore scoring. For Boxster, Cayman, and 911 engines, Porsche chose to use hypereutectic Lokasil and Alusil engine blocks instead that have raw, uncoated aluminum bores. For this reason, over time, your Porsche may experience bore scoring or cylinder bore scoring.

What is Porsche Bore Scoring?


Porsche cylinder bore scoring occurs in engines with Lokasil and Alusil engine blocks when there is a breakdown of the Aluminum-Silicon (Al-Si) cylinder system. When the required iron-clad piston coating fails or there are insufficient exposed silicon particles remaining on the face of the aluminum cylinder bore to support oil film formation, there will be accelerated wear on the pistons, rings, and the cylinder walls. As the pistons and rings move up and down the cylinder, wear debris will be dragged through the bore, causing cylinder bore scoring.

Which models are affected?


Certain Porsche models are more susceptible than others to Porsche cylinder bore scoring. Porsche 911 996 and 997 cylinder bore scoring in 3.6 and 3.8 liter M96.03, M96.05, and M97.01 engines and Porsche Cayman cylinder bore scoring in 3.4 M97.21 engines are most common; below are all the models with M96 or M97 engines that can experience this issue:

  • Porsche 996 bore scoring
  • Porsche 997 bore scoring
  • Porsche 911 bore scoring
  • Porsche 987 bore scoring
  • Porsche Cayman bore scoring
  • Porsche Boxster bore scoring (3.4 M97.22 engine only)

Consider that for an engine that has traveled 60,000 miles, each piston has gone up and down over 300 million times on average. If the required preventative maintenance as outlined below has not been carried out, serious damage and potentially engine failure can occur. The reason that taking the steps to prevent Porsche bore scoring is so important is that it can have extremely negative impacts on your car's performance and engine longevity. As the scoring worsens, the cylinders will lose their ring seal, and harmful contaminants will enter your oil as it bypasses the piston rings. Those contaminants can then be spread throughout to all the lubricated components in your Porsche's engine, eventually leading to catastrophic damage in the worst case scenario. It's far cheaper to take these steps to prevent Porsche cylinder bore scoring through preventative maintenance than wait to have a failure and have to rebuild or replace your Porsche engine.
 

Porsche Bore Scoring Preventative Maintenance


The question we are often asked is how can you prevent bore scoring from happening to your Porsche Boxster, Cayman, or 911 engine? We've put together a few steps you can take to extend the life of your engine and to prevent or reduce the likelihood of Porsche cylinder bore scoring.
 
  • Borescope your cylinders – It is an excellent idea to know the condition of the cylinder bores. Bore scoping your cylinders for Porsche bore scoring is critical, especially important if you are in the market for buying a new (to you) Porsche.
  • Check your fuel trim and test for vacuum leaks – A Porsche technician with the proper diagnostic tools should be able to check fuel trim values to ensure they are within specification. A bad mass air flow sensor or oxygen sensors can also cause over-fueling that will wash down cylinders and lead to bore scoring, so these components, along with the AOS and associated vent lines, also need to be replaced as part of preventative maintenance to ensure your engine is running correctly. Vacuum leaks can also cause your engine to run rich, so having the engine smoke tested to check for leaks is highly recommended. The Durametric Porsche Diagnostic Tool can be used to check fuel trims as well as mass airflow and oxygen sensor values.
  • Perform a manometer test - A healthy M96 or M97 engine should have a manometer reading 4.0-6.0" of H2O. Low manometer readings may indicate worn piston rings or poor ring seal. High manometer readings may indicate a faulty AOS. The CR Tools Porsche Crankcase AOS Vacuum Measurement Manometer Tool allows you to easily perform a manometer test on your Porsche engine.
  • Purchase high quality gasoline – Choose Top Tier or ethanol free premium fuel for your Porsche to keep your fuel injectors as clean as possible. Dirty injectors can hurt cylinder and piston lubrication, leading to excessive wear.
  • Maintain your fuel injectors – Use a bottle of Driven Injector Defender every other fill-up. We recommend replacing your fuel injectors every 75 thousand miles to eliminate the chance of leaky injectors washing down your cylinders that can lead to bore scoring. Having your original injectors cleaned rather than replacing with new ones is not recommended.
  • Install a low temperature thermostat – A low temperature thermostat opens earlier and stays open where the factory thermostat can cycle open and closed during normal operation, causing the coolant to bypass the radiators and creating hot spots in the engine.
  • Start out slowly until warm – Never let your Porsche engine idle to warm it up as the rich mixture during cold start can wash down cylinder bores just like a bad injector. It's important to start driving immediately but keep engine rpm below 3000 rpm and avoid running the engine at wide open throttle until the engine is at full operating temperature.
  • Change oil at the recommended intervals – It's important to change your car's engine oil every 6 months or 5,000 miles using Driven DT40 or Driven DI40, as these oils are formulated with increased levels of Moly additives that most oils do not have, which in turn helps to protect the cylinder walls. If you track your car, drive short distances, or operate the engine in cold climates, more frequent oil changes may be necessary. Doing so will help the oil remain free of contaminants that could lead to Porsche cylinder bore scoring.
  • Don't neglect your filters – Be sure to change your engine oil filter every time you change your Porsche's oil with a quality oil filter. Consider LN Engineering's Spin-on Oil Filter adapter, adding FilterMag oil filter magnet, and one of our Porsche magnetic engine oil drain plugs. Don't forget to replace your air and fuel filters as recommended by Porsche, only using Genuine, OEM filters, or filters recommended by LN Engineering.
  • SPEEDiagnostix oil analysis – Conduct used oil analysis at every oil change to monitor for levels of abnormal wear levels or contamination in your engine oil. Even if you do not have any symptoms, the data you receive from the analysis could tell you if bore scoring is already occurring, or if there are contaminants in your oil that may accelerate the process such as excessive fuel dilution which may point to other problems with your engine that need immediate attention.

What if you already have Porsche bore scoring?


If you already have Porsche 996 bore scoring, Porsche 997 bore scoring, Porsche 911 bore scoring, Porsche 987 bore scoring, Porsche Boxster bore scoring, or Porsche Cayman bore scoring, then we can help. Starting with our Nickies cylinders and new pistons and rings, we can provide all the parts you need to rebuild and upgrade your engine to prevent future failures while greatly improving the performance and reliability of your Porsche Boxster, Cayman, or 911 vehicle.

More info about LN Engineering solutions to prevent Porsche bore scoring and fix Porsche engines with scored cylinder bores.

Contact our team to help avoid Porsche cylinder bore scoring today!

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  1. Genuine Bosch 99760512300 Fuel Injectors

    SKU: 997-605-123-00

    $61.00
    Rebuilding your engine. New injectors are a must, especially if the engine suffered bore scoring. We have found bad that bad fuel injectors are a leading cause of bore scoring and can cause damage to your new engine. Cleaning and testing your fuel injectors are no longer an acceptable option. Buy OEM and save hundreds over genuine. Fits 05-08 Porsche 911 (997), 06-08 Porsche Cayman, and 07-08 Porsche Boxster models. Please note these injectors are no longer made in Germany, but are now manufactured in China. Learn More
  2. FilterMAG SS300 for 2.9-3.4" OD Filters (Fits Spin On Filter Adapter 106-01 106-01.3)

    SKU: 106-01.8

    $76.99

    $64.99

    The SS Series of FilterMAG is the perfect add-on for use with our Spin On Filter Adapter when using the Napa Gold 1042 or 1348 filter! The SS Series will fit virtually any light duty vehicle on the market with a filter size range 2.9-3.4 filter outside diameter. Spin-on filter adapter not included. Learn More
  3. LN Engineering 160F Low Temperature Thermostat Insert MY97-08 M96/M97

    SKU: 106-06.1

    $99.00

    Our exclusive 160F low temperature thermostat fits Porsche Boxster, Cayman, and 911 models from 1997 through 2008. This is not sold by any other manufacturer and is exclusive to LN Engineering and its distributors. Also fits 2004-2006 Cayenne S and Turbo V8 models.

    Please note: Installation using 106-06.2 thermostat tool is highly recommended to prevent damage to the thermostat.

    Does not fit Porsche 911 GT3, Turbo, or GT2 models.

    Learn More
  4. Thermostat Installation/Removal Tool MY97-08 M96/M97

    SKU: 106-06.2

    $25.00
    Tool to replace coolant thermostat insert for Porsche Boxster, Cayman, and 911 models with M96 or M97 engine from 1997 through 2008. Tool also works on 2003-2006 Porsche Cayenne S and Cayenne Turbo Models with the V8 engine. Does not work with GT3, Turbo, or GT2 models. Learn More
  5. Thermostat Housing Gasket MY97-08 M96/M97

    SKU: 106-06.3

    $4.50
    Replacement thermostat housing gasket for Porsche Boxster, Cayman, and 911 models with M96 or M97 engine from 1997 through 2008. Learn More
  6. Bilt Racing Service BRS 160F Low Temperature Thermostat MY09-12 9A1

    SKU: 106-06.6

    $149.00
    Our exclusive 160F low temperature thermostat fits Porsche Boxster, Cayman, and 911 models from 2009 through 2012 and Turbo/Turbo S models from 2010-2013. Note: This product is intended for track use only and will cause a pending or active CEL, but will not affect drivability or cause the engine to enter limp mode. Replaces 9A1-106-225-91, 9A1-106-225-01, 9A1-106-225-02, and 9A1-106-225-03. Learn More
  7. Bilt Racing Service BRS Motorsports AOS Adapter MY97-02 Boxster and MY99-01 996 M96

    SKU: 120-03

    $849.00

    The Bilt Racing Service Motorsports AOS adapter allows for the installation of the 2002 and later 996 3.6 Motorsports AOS for 3-chain M96 engines to 97-02 Boxster and 99-01 996 models with 5-chain engine. Reduces engine smoking caused by extreme driving conditions. Adapter does not include Motorsports AOS, AOS bolts, or AOS vent tube/hoses.

    Motorsports AOS 5 Chain Adapter Instructions Motorsports AOS 5 Chain Adapter Instructions

    Does not fit Porsche 911 GT3, Turbo, or GT2 models.

    Learn More
  8. Swepco 502 Premium Engine Oil Improver Additive with MolyXP 12 Oz Bottle

    SKU: 603-05

    $13.95
    Swepco 502 Premium Engine Oil Improver: Enhance Your Engine’s Lifespan and Performance Boost your engine's performance and protect it against wear with Swepco 502 Premium Engine Oil Improver. Formulated with Swepco's exclusive MolyXP micronized moly additive, this advanced formula is designed to enhance the properties of your engine oil, providing superior protection and efficiency for all types of engines, especially those with Alusil or Lokasil hypereutectic aluminum engine blocks. Key Features: Wear Reduction: Utilizes advanced additives that form a protective barrier on engine components, significantly reducing wear and extending engine life, beyond what ZDDP alone can do for your engine. Improved Oil Stability: Helps stabilize oil viscosity under extreme temperatures, ensuring consistent performance and protecting against oil breakdown. Enhanced Efficiency: Aids in reducing engine friction and increasing lubrication, which can lead to improved fuel efficiency and smoother engine operation. Corrosion Protection: Offers additional resistance against corrosion and rust, particularly in harsh operating environments. Benefits: Extended Engine Life: By reducing wear and enhancing oil stability, Swepco 502 helps prolong the lifespan of your engine. Optimized Engine Performance: Enhances overall engine performance by improving lubrication and reducing thermal degradation of oil. Versatility: Compatible with a wide range of engine oils and suitable for use in various types of engines, including automotive, industrial, and marine. Swepco 502 Premium Engine Oil Improver is the perfect solution for anyone looking to enhance their engine's efficiency, reduce maintenance costs, and ensure optimal performance over the long term. Its robust formulation makes it an essential addition to your engine care routine. We recommend using one bottle of Swepco 502 at every oil change for added protection from cylinder bore scoring if running a Porsche approved oil, including any oil carrying or meeting the A40 specification due to low or no moly content. Moly is the only additive that can protect your Lokasil or Alusil cylinders as ZDDP can only bind to ferrous surfaces where moly can bind to aluminum surfaces, forming "glassy plates" that reduce wear and friction between sliding surfaces. If you are already running Driven GP-1 or other full synthetic street or race oils in your engine, there is no need to use any oil additive like Swepco's 502 Premium Engine Oil Improver. Suitable alternative to Liqui Moly CERA TEC or Liqui Moly MOS2 Anti-Friction oil additives. Learn More
  9. Driven DT40 Full-Synthetic 5w40 European Sports Car Oil (Case of 12 Quarts) 02406

    SKU: 607-01

    $191.88

    Designed for Porsche Engines By Industry Leading Engine Specialists

    PCA: Driven Racing Oil's Porsche Boxster project is rolling test bed for oil development.Developed in and for the M96/M97 engine for Porsche Boxster, Cayman, and 911 models as a collaboration between Driven Racing Oils, Flat 6 Innovations, and LN Engineering.

    Learn more about Driven Racing Oil's Porsche Boxster rolling test bed for oil development over on PCA.org.

    We recommend oil changes every 6 months or 5000 miles, whichever comes first, using Driven DT40 engine oil.

    Formulated Specifically For Modern Sports Car Engines

    DT40 utilizes advanced synthetic base oils to provide high temperature and high shear protection for high output performance and turbocharged engines, as well as European sports car engines with and without variable valve timing. DT40 reduces oil consumption by limiting oil vaporization and foaming. Ideal for modern German, Italian and British sports car engines, and is compatible with E85 and water/methanol injection. Viscosity typical of 5W-40. An excellent upgrade over any factory Porsche approved A40 oil.

    Increased Moly Content

    Typically, most European oils have 0 to 50ppm of moly. Driven DT40 has over 300 ppm of moly in the form of MoDTC. Research has shown that increases in ZDDP and moly content can help reduce wear (bore scoring) in engines with hypereutectic bores, like Alusil and Lokasil.

    Driven DT40 is recommended for engines requiring an A40 Porsche approved oil. Please note that Driven DT40 does not carry factory Porsche A40 approval but meets or exceeds the requirements for any engine requiring an A40 oil. For direct injected engines or those requiring a Porsche C40 spec oil, please use Driven DI40.

    Note: We recommend DT40 in place of Driven HR6 Synthetic Hot Rod 10w40 oil.

    Driven DT oils do not meet current ILSAC GF-6A, GF-6B, and API SP standards and is not recommended for vehicles with particulate filters or where emission system or LSPI protection is required; Driven DI oils are recommended for these applications. Safe for use on vehicles with catalytic converters.

    Learn More
  10. Driven DT40 5w40 Bundle for MY 1997 - 2008 Boxster, Cayman, and 911; 03-06 Cayenne S/Turbo

    SKU: 607-01.OCB

    As low as: $194.64

    Bundle and Save with Driven DT40 Oil Change Kits for 97-08 Porsche Boxster, Cayman, 911, and Cayenne S/Turbo V8 Models

    Need to change your oil on your 1997-2008 Porsche Boxster, Cayman, or 911 model? LN Engineering recommends changing your Porsche's engine oil exclusively using Driven Oils. Bundle Driven DT40 motor oil, drain plug, and washers and save even more with free shipping on our DIY Porsche oil change kits.

    PCA: Driven Racing Oil's Porsche Boxster project is rolling test bed for oil development.Designed for Porsche engines by industry leading engine specialists, Driven DT40 was developed in and for the M96/M97 engine for Porsche Boxster, Cayman, and 911 models as a collaboration between Driven Oils, Flat 6 Innovations, and LN Engineering. Learn more about Driven Racing Oil's own Porsche Boxster used for oil development over on PCA.org.

    We recommend oil changes every 6 months or 5000 miles, whichever comes first, using Driven DT40 engine oil.

    Formulated Specifically For Modern Sports Car Engines

    Driven Racing Oils DT40 utilizes advanced synthetic base oils to provide high temperature and high shear protection for turbocharged, as well as European sports car engines with and without variable valve timing. Driven DT40 reduces oil consumption by limiting oil vaporization and foaming. Ideal for modern German, Italian and British sports car engines. Driven DT40 is also compatible with E85 and water/methanol injection. DT40 has a viscosity typical of 5W-40 and is an excellent upgrade over any factory Porsche approved A40 0w40 or 5w40 motor oil.

    Increased Moly Content

    Typically, most European oils have 0 to 50ppm of moly. Driven DT40 has over 300 ppm of moly in the form of MoDTC. Research has shown that increases in ZDDP and moly content can help reduce wear (bore scoring) in engines with hypereutectic bores, like Alusil and Lokasil.

    Driven DT40 is recommended for engines requiring an A40 Porsche approved oil. For direct injected engines or those requiring a C40 spec oil, please use Driven DI40 instead.

    Due to filter availability, we may substitute Mann ML1013, Mahle OC999, or Baldwin B31 oil filters for the Napa Gold 1042 / Wix 51042 filter and we may substitute Napa Gold 1215, Wix 51215, Mann W7015, Mahle OC1063, Hengst H319W, or Baldwin BT223 oil filters for the Napa Gold 1348 / Wix 51348 filter. The only Napa Gold filter we recommend is the one made by Mann-Hummel (Wix) made in Mexico or the USA; purchasing your replacement oil filter from LN Engineering will ensure you receive the correct filter for your engine. We may substitute a suitable replacement filter other than a Napa Gold when needed. We do not recommend using the Napa Select or Platinum oil filters.

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